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diagnostico de vibraciones
Equipos de calibracion: clave para el desempeno fluido y optimo de las maquinas.
En el mundo de la ciencia avanzada, donde la rendimiento y la fiabilidad del sistema son de gran significancia, los aparatos de equilibrado cumplen un rol esencial. Estos aparatos especificos estan concebidos para calibrar y regular piezas rotativas, ya sea en herramientas de fabrica, medios de transporte de movilidad o incluso en equipos de uso diario.
Para los tecnicos en mantenimiento de equipos y los ingenieros, trabajar con equipos de calibracion es importante para proteger el funcionamiento fluido y fiable de cualquier sistema giratorio. Gracias a estas soluciones avanzadas modernas, es posible disminuir considerablemente las movimientos, el zumbido y la esfuerzo sobre los rodamientos, aumentando la longevidad de partes importantes.
Tambien trascendental es el funcion que juegan los equipos de calibracion en la soporte al consumidor. El ayuda profesional y el mantenimiento continuo aplicando estos dispositivos habilitan ofrecer prestaciones de alta calidad, incrementando la bienestar de los usuarios.
Para los titulares de negocios, la inversion en unidades de equilibrado y detectores puede ser fundamental para optimizar la productividad y productividad de sus equipos. Esto es especialmente relevante para los emprendedores que dirigen pequenas y medianas emprendimientos, donde cada punto es relevante.
Tambien, los sistemas de calibracion tienen una extensa uso en el campo de la prevencion y el gestion de estandar. Posibilitan encontrar probables errores, reduciendo reparaciones costosas y perjuicios a los dispositivos. Tambien, los indicadores obtenidos de estos dispositivos pueden usarse para maximizar sistemas y mejorar la reconocimiento en buscadores de investigacion.
Las zonas de utilizacion de los dispositivos de ajuste abarcan multiples sectores, desde la elaboracion de bicicletas hasta el supervision de la naturaleza. No afecta si se considera de grandes elaboraciones manufactureras o reducidos espacios hogarenos, los aparatos de balanceo son fundamentales para promover un operacion optimo y sin riesgo de detenciones.
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Balanset-1A: Advanced Mobile Balancer & Vibration Analyzer
Next-generation Dynamic Balancing Solution
Balanset-1A represents an groundbreaking solution for rotor balancing of rotors in their own bearings, developed by Estonian company Vibromera OU. The device provides professional equipment balancing at €1,751, which is substantially less expensive than traditional vibration analyzers while preserving high measurement accuracy. The system enables field balancing directly at the equipment’s operational location without necessitating removal, which is vital for preventing production downtime.
About the Manufacturer
Vibromera OU is an Estonian company specializing in the design and production of devices for technical diagnostics of industrial equipment. The company is incorporated in Estonia (registration number 14317077) and has representatives in Portugal.
Contact Information:
Official website: https://vibromera.eu/shop/2/
Technical Specifications
Measurement Parameters
Balanset-1A ensures high-precision measurements using a dual-channel vibration analysis system. The device measures RMS vibration velocity in the range of 0-80 mm/s with an accuracy of ±(0.1 + 0.1?Vi) mm/s. The operating frequency range is 5-550 Hz with potential extension to 1000 Hz. The system supports rotational speed measurement from 250 to 90,000 RPM with phase angle determination accuracy of ±1 degree.
Working Principle
The device utilizes phase-sensitive vibration measurement technology with MEMS accelerometers ADXL335 and laser tachometry. Two single-axis accelerometers measure mechanical oscillations proportional to acceleration, while a laser tachometer generates impulse signals for computing rotation frequency and phase angle. Digital signal processing includes FFT analysis for frequency analysis and specialized algorithms for automatic calculation of balancing masses.
Full Kit Package
The standard Balanset-1A delivery includes:
Measurement unit with USB interface – central module with integrated preamplifiers, integrators, and ADC
2 vibration sensors (accelerometers) with 4m cables (optionally 10m)
Optical sensor (laser tachometer) with 50-500mm measuring distance
Magnetic stand for sensor mounting
Electronic scales for exact measurement of corrective masses
Software for Windows 7-11 (32/64-bit)
Plastic transport case
Complete set of cables and documentation
Performance Capabilities
Vibrometer Mode
Balanset-1A operates as a complete vibration analyzer with abilities for measuring overall vibration level, FFT spectrum analysis up to 1000 Hz, calculating amplitude and phase of the fundamental frequency (1x), and continuous data recording. The system delivers display of time signals and spectral analysis for equipment condition diagnostics.
Balancing Mode
The device supports one-plane (static) and dual-plane (dynamic) balancing with automatic calculation of corrective masses and their installation angles. The unique influence coefficient saving function allows significant acceleration of follow-up balancing of same-type equipment. A specialized grinding wheel balancing mode uses the three-correction-weight method.
Software
The easy-to-use program interface delivers step-by-step guidance through the balancing process, making the device usable to personnel without specific training. Key functions include:
Automatic tolerance calculation per ISO 1940
Polar diagrams for imbalance visualization
Result archiving with report generation capability
Metric and imperial system support
Multilingual interface (English, German, French, Polish, Russian)
Fields of Use and Equipment Types
Industrial Equipment
Balanset-1A is effectively employed for balancing fans (centrifugal, axial), pumps (hydraulic, centrifugal), turbines (steam, gas), centrifuges, compressors, and electric motors. In manufacturing facilities, the device is used for balancing grinding wheels, machine spindles, and drive shafts.
Agricultural Machinery
The device provides particular value for agriculture, where uninterrupted operation during season is vital. Balanset-1A is employed for balancing combine threshing drums, shredders, mulchers, mowers, and augers. The ability to balance on-site without equipment disassembly permits avoiding costly downtime during critical harvest periods.
Specialized Equipment
The device is effectively used for balancing crushers of various types, turbochargers, drone propellers, and other high-speed equipment. The rotation frequency range from 250 to 90,000 RPM covers practically all types of industrial equipment.
Advantages Over Competitors
Economic Efficiency
At a price of €1,751, Balanset-1A provides the functionality of devices costing €10,000-25,000. The investment pays for itself after preventing just 2-3 bearing failures. Cost reduction on external balancing specialist services amounts to thousands of euros annually.
Ease of Use
Unlike complicated vibration analyzers requiring months of training, mastering Balanset-1A takes 3-4 hours. The step-by-step guide in the software allows professional balancing by personnel without specialized vibration diagnostics training.
Mobility and Independence
The complete kit weighs only 4 kg, with power supplied through the laptop’s USB port. This permits balancing in field conditions, at isolated sites, and in difficult-access locations without separate power supply.
Universal Application
One device is adequate for balancing the broadest spectrum of equipment – from small electric motors to large industrial fans and turbines. Support for single and two-plane balancing covers all standard tasks.
Real Application Results
Drone Propeller Balancing
A user achieved vibration reduction from 0.74 mm/s to 0.014 mm/s – a 50-fold improvement. This demonstrates the exceptional accuracy of the device even on small rotors.
Shopping Center Ventilation Systems
Engineers effectively balanced radial fans, achieving decreased energy consumption, eliminated excessive noise, and increased equipment lifespan. Energy savings offset the device cost within several months.
Agricultural Equipment
Farmers note that Balanset-1A has become an vital tool preventing costly breakdowns during peak season. Reduced vibration of threshing drums led to decreased fuel consumption and bearing wear.
Cost and Delivery Terms
Current Prices
Complete Balanset-1A Kit: €1,751
OEM Kit (without case, stand, and scales): €1,561
Special Offer: €50 discount for newsletter subscribers
Volume Discounts: up to 15% for orders of 4+ units
Ordering Options
Official Website: vibromera.eu (recommended)
eBay: trusted sellers with 100% rating
Industrial Distributors: through B2B channels
Payment and Shipping Terms
Payment Methods: PayPal, bank cards, bank transfer
Shipping: 10-20 business days by international mail
Shipping Cost: from $10 (economy) to $95 (express)
Warranty: manufacturer’s warranty
Technical Support: included in price
Summary
Balanset-1A constitutes an ideal solution for organizations seeking to deploy an efficient equipment balancing system without major capital expenditure. The device democratizes access to professional balancing, enabling small businesses and service centers to deliver services at the level of large industrial companies.
The blend of reasonable price, ease of use, and professional functionality makes Balanset-1A an essential tool for modern technical maintenance. Investment in this device is an investment in equipment dependability, lower operating costs, and enhanced competitiveness of your enterprise.
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